Kornylak Corporation  

Kornylak Corporation
400 Heaton St.
Hamilton, OH 45011

PH:  513.863.1277
TF: 800.837.5676
F:  513.863.7644

Pressure Conveyor The Armorbelt® & Process Tunnel® Foamboarders®

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Kornylak Manufactures The Armorbelt® & Process Tunnel® Foamboarders®

Kornylak manufactures the Armorbelt® Foamboarders® a metal belt conveyor for the production of foam core panels. Click to enlarge. Kornylak offers two types of Pressure Conveyors, which we call Foamboarders®. Our original Foamboarder is the Armorbelt pressure conveyor while the other is our Process Tunnel Foamboarder. Both are used for insulated building panel production.

Building Panel
The Building Panel Armorbelt Foamboarder consists of two patented, heavy duty Armorbelt chainless metal belt conveyors, one positioned over the other and linked together by hydraulic cylinders. The Foamboarder is designed for continuous conveying of two substrates with a foaming chemical mixture between them. The rising foam expands between the two moving substrates, is restrained within the space between the two Armorbelts; thus producing a continuous foam core panel of pre-selected thickness. The unit is built to withstand pressures generated by the expanding foam of 5 PSI or more. The Armorbelt Foamboarder is available in widths of 2 and 12 feet, and speeds up to 150 feet per minute. The length of the Foamboarder is dependent on the speed and curing time of the chemical formula used. Kornylak manufactures the Process Tunnel using a patented Fluid Film Processing to produce foam core panels. Click to enlarge.

Process Tunnel
The Process Tunnel Foamboarder is the latest addition to the Kornylak family of pressure conveyors. The Process Tunnel works on a patented, unique principle of Fluid Film Processing. This system is designed to operate at high speeds and high cure temperatures. The Tunnel is designed to accept the foam formulation between two flexible substrates, constrained against foaming pressure up to 7 PSI. It can produce foam core panels from 0.25" up to 6.0" thick with a standard 48" width after trim.

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