Kornylak Corporation  

Kornylak Corporation
400 Heaton St.
Hamilton, OH 45011

PH:  513.863.1277
TF: 800.837.5676
F:  513.863.7644

Building Panel: Executive Product Summary

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Executive Product Summary for Building Panels Insulation Equipment

Understanding Insulation Manufacturing Using the Building Panel Line
  • Building Panel produces insulated foam core building panels using a wide variety of substrates
  • The Building Panel line consists of multiple pieces of equipment working together for the manufacture of insulated building panels
  • The primary machine in the building panel line is the Foamboarder® pressure conveyor
  • The Foamboarder uses two Armorbelt® steel belt conveyors to form the pressure conveyor
  • Polyurethane, isocyanurate, phenolic, or similar foam materials may be used in the production of foam core panels
  • Chemicals are pumped from day tanks through a dispensing unit and into the mixing head mounted on a traverse
  • The traverse moves rapidly across a laydown table to distribute the foaming chemical mixture
  • The laydown table brings the top and bottom panel skins together with the expanding foam
  • The foam insulation is spread across the bottom skin before it enters the pressure conveyor
  • Inside the pressure conveyor the foam mixture expands filling the area between the two skins
  • The length of the Foamboarder depends on the chemical mixture used and the production speed needed
  • Upon exiting the pressure conveyor, the foam panels are allowed to cool and stabilize on a roller conveyor
  • If needed, the sides of the building panels are trimmed with edge saws
  • Then the insulated panels are cut to length
  • At this point the individual foam core panels continue down a run out conveyor where they can be stacked manually or mechanically
  • Production speed and economy of scale are gained from continuous production
  • On the fly, variable length production
  • You can use a wide selection of panel skins, either flexible or rigid materials
  • Assured accuracy during production
  • Flexibility of chemical formulations and production speeds
  • Variable edge profiles to meet your requirements
  • Flexibility of Panel Skin Types
  • There are two types of skins available: flexible and rigid
  • Examples of flexible skins are: self-skinning, paper, plastic, foil, sheet metal, coated textiles and other materials that can be fed from a roll
  • Examples of rigid skins are: plywood, composition board, cement board, gypsum, metal, continuous rolled formed steel
Product Applications
  • Building panels, or Structural Insulated Panels (SIP) are used in numerous applications
  • Some examples are: exterior or interior walls, roofing sections, ceilings, floors, HVAC ducts, and backing for vinyl siding

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